Custom Neodymium Magnets

Neodymium Magnets

High power magnets with a wide range of applications achieve maximum performance while maintaining minimum size. They can be made in blocks, rings, arcs, discs, spheres, trapezoids, triangles, and many other shapes.

  • Rare Earth magnet
  • Offers the highest Br and Hci values
  • The strongest magnet available – up to 52 MGOe
  • Susceptible to oxidation due to high iron content
  • Can be used in environments up to 200°C

Neodymium magnets have a wide range of uses from renewable energy, powering electric car motors, kinetic art pieces, medical devices such as MRIs and magnetic levitation as seen in maglev train systems.

Custom Neodymium Magnets and Magnetic Assemblies

Neodymium magnets are a type of rare earth magnet and are the most common rare earth permanent magnets in the world. They are composed of Neodymium (Nd), Iron (Fe) and Boron (B), and are some of the most powerful permanent magnets known to man. However, these magnets are vulnerable to corrosion if they are exposed to the elements. To protect the magnet from corrosion, the magnet is usually coated with nickel. Other coating options are aluminum, zinc, tin, copper, epoxy, silver and gold.

Extremely strong and affordable, neodymium magnets are commonly used in consumer products such cell phones, loudspeakers, fasteners and toys. Industrially, they are used in metal detectors, oil filters, alternators, flow meters and as clamps by welders. MRI machines, hybrid and electric vehicles, and wind turbines all employ neodymium magnets. These high power magnets achieve maximum performance while maintaining minimum size. They can be made in blocks, rings, arcs, discs, spheres, trapezoids, triangles, and many other shapes. Ni-Cu-Ni plating is most applied and other coatings/finishes are available. Radially aligned magnets are available to replace arcs and grain boundary diffusion is available in commercial quantities.

NEODYMIUM MAGNET MATERIAL CHARTS

Plastic Bonded Neodymium Magnets

  • Popular resin bonded magnet (resin bonds particles during the compression bonded or injection molded process)
  • Available up to 12 MGOe and with a coating
  • Typical applications include encoders and BLDC motors
  • Temperature limit of 150°C
  • Low cost, low electrical conductivity

Plastic bonded neodymium magnets are-cost effective while offering high performance and tolerances in addition to low electrical conductivity. It is possible to multipole magnetize them as a complete ring, and they can be designed to achieve specific flux density profiles. These are especially well suited for applications such as minimizing cogging torque in motors. These injection molded magnets are an excellent choice for higher volume applications.

Compression bonded magnets can also be easily machined, making them suitable for low volume production in manufacturing magnets with multipole magnetization, skew angled poles, and various other directions of magnetizations. Magnetizing patterns are only limited by whether or not a magnetizing coil fixture can be produced to give the required magnetizing pattern.

  • Bonded NdFeB magnets can be compression or injection molded to net shape. These high tolerances can be achieved without the need for further machining.
  • Injection molded magnets are available in both neodymium and ferrite varieties.
  • Injection molded ferrite magnets offer high durability and resistance to shock, as well as a low cost and extreme resistance to corrosions and conditions such as low density.
  • Available in high tolerance and complex shapes.
  • No coating required, although black epoxy and Parylene coatings are available.

BONDED NEODYMIUM MAGNET MATERIAL CHARTS

BRBRHCBHCBHCJHCJBHMAXBHMAXREV. TEMP. COEF.REV. TEMP. COEF.TEMP

Grade
Typical mTTypical gaussmin kA/mmin oerstedsmin kA/mmin oerstedsTypical kJ/m3Typical MGOeBr %/°CHcJ %/°Cmax °C
N35121012,10086010,80095512,00028335-0.12-0.61880
N38126012,60086010,80095512,00030638-0.12-0.7580
N40128512,85092311,60095512,00031840-0.12-0.7580
N42131513,15086010,80095512,00033442-0.12-0.7580
N45135013,50086010,80095512,00035044-0.12-0.7580
N48140014,00083610,50095512,00039049-0.12-0.7580
N50142514,25083610,50095512,00039049-0.12-0.7580
N52145014,50083610,50087611,00040651-0.12-0.7560
N55149014,9007169,00087611,00043054-0.12-0.7560
N33M117511,75083610,500111414,00026734-0.12-0.675100
N35M121012,10086810,900111414,00028335-0.12-0.675100
N38M126012,60089911,300111414,00030739-0.12-0.675100
N40M128512,85092311,600111414,00032240-0.12-0.675100
N42M131513,15095512,000111414,00033842-0.12-0.675100
N45M135013,50097112,200111414,00035444-0.12-0.675100
N48M139513,95099512,500111414,00037848-0.12-0.675100
N30H110511,05079610,000135317,00023530-0.12-0.605120
N33H117511,75083610,500135317,00026734-0.12-0.605120
N35H121012,10086810,900135317,00028335-0.12-0.605120
N38H126012,60089911,300135317,00030739-0.12-0.605120
N40H128512,85092311,600135317,00032240-0.12-0.605120
N42H130013,00095512,000135317,00033041-0.12-0.605120
N45H135013,50097112,200135317,00035444-0.12-0.605120
N48H139013,900101112,700135317,00037848-0.12-0.605120
N50H141514,150103513,000127416,00039049-0.12-0.605120
N30SH112511,25081110,200159220,00024331-0.12-0.535150
N33SH117511,75084410,600159220,00026734-0.12-0.535150
N35SH121012,10087611,000159220,00028335-0.12-0.535150
N38SH126012,60090711,400159220,00030739-0.12-0.535150
N40SH128512,85093911,800159220,00032240-0.12-0.535150
N42SH131013,10095512,000159220,00033041-0.12-0.535150
N45SH135013,50097912,300159220,00035444-0.12-0.535150
N48SH139013,90099512,500151219,00037447-0.12-0.535150
N28UH107510,7507649,600199025,00022729-0.12-0.465180
N30UH112511,25081210,200199025,00024331-0.12-0.465180
N33UH117511,75085210,700199025,00026734-0.12-0.465180
N35UH121012,10086010,080199025,00028335-0.12-0.465180
N38UH126012,60087611,000199025,00030739-0.12-0.465180
N40UH128512,85091511,500199025,00031840-0.12-0.465180
N42UH131013,10095512,000199025,00033041-0.12-0.465180
N45UH135013,50095512,500199024,00035845-0.12-0.465180
N28EH108510,8507809,800238830,00022729-0.12-0.42200
N30EH112511,25081210,200238830,00024331-0.12-0.42200
N33EH116511,65082010,300238830,00026734-0.12-0.42200
N35EH120012,00083610,500238830,00027935-0.12-0.42200
N38EH123512,35089911,300238830,00030338-0.12-0.42200
N40EH127012,70091511,500238830,00031439-0.12-0.42200
N28AH107510,7507809,800270634,00022328-0.12-0.393220
N30AH112011,20081210,200270634,00023930-0.12-0.393220
N35AH119511,95088311,100270634,00027535-0.12-0.393220

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